If you need to move or repair your machine, learning how to disassemble Sole E35 elliptical is a key task. This guide will walk you through the process safely and efficiently, ensuring you don’t damage any components.
Disassembly might seem daunting, but with the right tools and a methodical approach, you can get it done. We’ll cover everything from preparation to packing the parts, making your project straightforward.
How to Disassemble Sole E35 Elliptical
Before you touch a single bolt, proper preparation is crucial. Rushing in can lead to lost parts or injury, so lets set the stage correctly.
Gather Your Tools and Supplies
You won’t need many specialized tools. Having everything ready before you start will save you alot of time and frustration.
- Adjustable wrench or set of open-end wrenches
- Hex key (Allen wrench) set – the Sole E35 typically uses metric sizes
- Phillips head screwdriver
- Rubber mallet (for gentle persuasion if parts are stuck)
- Socket set with ratchet
- Ziplock bags and a permanent marker for labeling hardware
- Moving blankets or cardboard to protect floors and parts
- Owner’s manual (helpful for reference diagrams)
Prepare Your Workspace
Clear a large area around the elliptical. You need ample space to lay out the frame pieces and the console. Lay down moving blankets to prevent scratches on your floor and on the elliptical’s finish.
Unplug the machine from the wall. If your model has a battery backup, remove those batteries as well. This eliminates any risk of electrical shock.
Document and Label
This is the most important step many people skip. As you remove bolts and parts, put them in labeled bags. For example, “Front Stabilizer Bolts” or “Console Mount.” Taking pictures with your phone at each stage is also a huge help for reassembly.
Step-by-Step Disassembly Process
Now, let’s break down the machine. We’ll proceed in a logical order to keep things manageable and safe.
1. Remove the Console and Handlebars
Start by carefully removing the electronic console. There’s usually a wiring harness connecting it to the frame. Trace the wires from the back of the console to the connector, press the tab, and disconnect it. Don’t pull on the wires themselves.
- Remove the plastic cover or cap on the handlebar post near the console.
- Using the appropriate hex key, loosen and remove the bolts securing the console assembly to the main upright.
- Gently lift the console away and set it in a very safe place, preferably in its original box with padding.
- Next, locate the bolts where the handlebars meet the main frame. Remove these to detach the handlebars. Some models have the heart rate sensors wires here, so disconnect them if present.
2. Detach the Pedal Arms and Drive Arms
This step involves heavier components. You might want an assistant to help support the arms as you remove the final bolts.
- First, remove the plastic shrouds covering the joints at the front and rear of the machine. These usually snap off or are held by a few screws.
- Identify the main pivot points where the arms connect to the frame and the crank. These will have large bolts or pins.
- Use your socket wrench to loosen and remove these pivot bolts. Support the arm as you do this to prevent it from falling.
- Once the bolts are out, you can carefully lift the arm assembly away. The pedals can usually be left attached to the arms to simplify things.
3. Separate the Frame Sections
The main frame comes apart at the junction of the upright post and the base. This is key for fitting it through doorways.
- Locate the large connecting bolts near the base of the upright post. There are often two or three on each side.
- Using your largest hex key or socket, remove these bolts completely. The upright should now be free from the base.
- You may need to gently wiggle the upright to seperate it from the base. Avoid using excessive force.
4. Remove the Stabilizer Bars and Wheels
The final step is to take off the stabilizer bars at the front and rear. This makes the base frame much more compact.
- Flip the base frame onto its side (carefully, with help).
- Remove the bolts securing the front and rear stabilizer bars to the main base tube.
- If your model has transport wheels, these are typically held on with a single bolt and washer. Remove them if needed.
Packing and Moving Tips
With the machine disassembled, proper packing prevents damage during storage or transport.
- Wrap each major piece (upright, base, arms) in moving blankets or bubble wrap. Use zip ties or stretch wrap to secure the padding.
- Place all labeled bags of hardware into one master bag, and tape it securely to the largest frame piece.
- If you have the original box, use it for the console and delicate parts. Otherwise, use a sturdy cardboard box with ample padding.
- When loading into a vehicle, place heavy flat pieces (like the base) on the bottom and avoid placing other items on top of the console or wires.
Reassembly Reminders
Putting your Sole E35 back together is essentially the reverse process. But here are a few tips to ensure it goes smoothly.
- Refer to all the photos you took during disassembly.
- Use your labeled bags of hardware in reverse order.
- Do not overtighten bolts when first reassembling. Get everything aligned and snug, then do a final tightening pass once the whole structure is together.
- Reconnect all wires securely before powering on the console.
FAQ
How hard is it to take apart a Sole E35 elliptical?
It’s moderately challenging but very doable for most people with basic tools and patience. Having a second person for certain steps is highly recommended, as some parts are heavy and awkward.
What size Allen wrenches do I need for a Sole elliptical?
The Sole E35 primarily uses metric hex keys. Sizes 4mm, 5mm, 6mm, and 8mm are the most common. A set with a range from 3mm to 10mm will cover everything.
Can I disassemble an elliptical by myself?
You can, but we don’t recommend it. The pedal arm and frame sections are cumbersome and somewhat heavy. An assistant makes the process safer and much easier, especially when seperating the main frame.
How do you move a Sole E35 elliptical?
Disassembly is the best way. Trying to move it fully assembled is risky for your walls, doorways, and the machine itself. Following the steps above to break it into 4-5 main pieces is the standard method.
Where can I find a disassembly diagram for my model?
The best resource is the official Sole E35 owner’s manual, which often includes an exploded-view parts diagram. You can usually find a PDF version on the Sole Fitness website if you’ve lost your paper copy.
By following this guide, you should be able to successfully take apart your machine. Remember to go slow, label everything, and ask for help with the heavy bits. With the machine safely in pieces, you’re ready to move it to it’s new location or begin your repairs.